Ceiling fan troubleshooting
This FAQ hopes to be able to provide some help to most users with ceiling fan problems. It covers mostly everything, and more FAQs are coming courtesy of Dan "Spiffy" Neuman. Thanks Dan!
Basic Troubleshooting
1. Fan is not working 2. Fan light is not working 3. Fan runs, but wobbles
or shakes 4. Fan runs, but slowly 5. Fan
makes mechanical noise while running i.e. clicking, knocking,
grinding. 6. Fan makes a humming noise while
running. 7. Fan makes an electrical buzzing noise while
running. 8. Fan moves very little air.
I. Fan is not working
First, check to
make sure that all controls on the fan are functional and set properly. The
pullchain should be set to an operating speed (i.e. high), some fans have a
speed knob or the like. If the fan has a reverse switch, be sure it it is seated
fully in the 'up' or 'down' position. If the fan has a remote, make sure it has
a good battery securely in place. If the fan has a more unique or unusual
control system you may need to ask more specific questions (see our forums).
Does the fan
have a light? Does the light work? If both the fan and the light are not
working, it is likely a connection issue. Lower the fan canopy and/or housing,
and check to see that all the wires are connected (see our wiring section for
proper connections). Check to see that there is indeed power from the supply--
there could be a switch or breaker off, or a connection issue within the wiring.
Lastly, open the switch housing to the fan and check that the white wire is
connected to both the light kit and fan electronics.
If the light is
working and the fan is not, the first thing to check is if the black wire has
come disconnected inside the canopy. If it is connected, what is it connected
to? Sometimes the fan motor is on a separate circuit that may not be energized.
Check also in the switch housing to see that no wires are loose or disconnected.
Next, check to be sure that the blades turn freely. If they do not, the
problem may involve stuck bearings (see 'oiling' section), a broken flywheel (see
'flywheel' section), or simply
something stuck in the path of the motor or blades that does not belong there.
If the fan does not have a light, any of the above options are
applicable. The red, blue, or black/white striped wire in the canopy and switch
housing need not be connected as it is for an added light assembly.
II. Fan light is not working
If the fan is
working but the light is not, the problem is usually a loose connection between
the power source and the light kit. Make sure the red/blue/black & white
striped wire is connected inside the canopy to the power source, and inside the
switch housing to the light kit's black wire. The light kit's white wire should
be connected to the white wire(s) inside the switch housing. Check also that the
light kit's pullchain is functional. It is also possible that the fan's light is
connected to a separate circuit from the fan motor, in which case the
red/blue/black & white striped wire would be connected to a separate hot
wire inside the fan canopy.
III. Fan runs, but wobbles
or shakes
See section on balancing.
IV.
Fan runs, but slowly.
First, check to see that the fan blades turn
freely by hand and coast after being spun. If rotation is in any way stiff, this
is a sign of dirty, dry, or gummed bearings, which can slow the motor. Sometimes
the bearings can become tight and binding which can also be an issue. See 'oiling'.
Second, does the fan
wobble at all? If for any reason the blade pitch is steeper on one or more
blades than the motor is designed for, this will slow the motor. This can often
be the cause of warping, or a blade being knocked off balance. This will also
cause the fan to wobble or shake. See the section on balancing. You can bend the
blades to a shallower pitch if they appear to be too steep, but be extremely
careful as blade brackets can break easily.
Most ceiling fans made in
recent years use permanent split capacitor motors, as they are efficient and
reliable. However with age capacitors can drift in value. If the blades turn
freely and are balanced, the cause of a fan running slowly is almost always a
bad capacitor. The capacitor is a small black box or silver cannister with two
or more wires attached, and is located inside the switch housing, motor housing,
or inside a bell on top of the motor. It should be replaced with a capacitor of
equal value, they are marked i.e. 6uf, 4uf, etc. Some fans have capacitors with
two or more values, they should be replaced with the equivalent of those values
by one or more capacitors. More in the 'capacitor section'.
V. Fan makes mechanical noise while running i.e. clicking, knocking,
grinding.
If it's a mechanical sound, chances are it is a mechanical
problem. It could be something as simple as a wire that has slipped into the
path of some moving parts.
First, does the fan wobble? If so, balance
the fan (see the balancing section) and see if the noise persists. Often times a
shaking fan will allow some loose part (such as a wire nut) to hit against a
metal housing piece. Balancing the fan may silence the noise.
If the fan
is balanced, the next thing to check is if anything is coming into the path of
the blades or any other noticable moving part. Remove the blades. Run the fan
motor. Does the noise persist? If not, the problem is something coming into
contact with the blades.
Assuming the noise persists, open up the motor
housing and rotate the motor slowly by hand. Observe where in it's path of
rotation and at which point the noise occurs. Look also for any objects, such as
a loose wire or wire nut, coming into contact with the rotor.
If the
noise appears to be internal to the motor, it is most likely a bearing issue.
Does the motor rotate smoothly? You may notice a catch in the movement as the
noise occurs, or the noise may be fairly constant. Dry bearings can also make a
grinding, squeeling, or rattling noise. See the section on 'oiling'.
Additional note:
sometimes mechanical noises are the result of loose parts on the fan. Check the
blades, blade brackets, light kit glass, etc, to be sure all the screws are
tight.
VI. Fan makes a humming noise while running
In the case of noise complaints by fan owners, the vast majority
encompass a humming noise when the fan motor is running. This is because all
motors create vibration, and the humming sound you hear is that vibration being
amplified by the fan housing, wood blades, even the structure the fan is mounted
to. The key to a quiet fan is to isolate the motor vibration from all other
parts. This occurs, in the majority of fans, in three places: between the motor
and the blade brackets, between the blade brackets and the blades, and between
the downrod/motor flange and the mounting bracket. Some fans also have
vibration-isolating material between the mounting bracket and the ceiling.
On more expensive fans, a rubber flywheel is used to attach the blade
brackets to the motor. This is extremely effective in dampening all vibration
from the blades, and no additional isolating material is required on the blades.
The downside is, especially in older designs, these rubber flywheels
disintegrate and break with age. See the flywheel section for more information.
On less expensive fans, rubber or paper spacers are used between the blade
brackets and the motor.
Some fans, especially those that lack rubber
flywheels, have rubber or paper washers between the blades and the blade
brackets. This also helps dampen the transfer of vibration to the blades.
The most consistent place for vibration isolating material is attached
to the mounting bracket. These days, most downrod fans mount with a
ball-and-socket type bracket, and the ball, attached to the downrod, is usually
made of rubber. Some industrial fans, as well as older fans, use a rubber
grommit or grommits attached to a j-hook or other mounting bracket. On
hugger-type fans there is usually a rubber washer or washers between the motor
flange and the mounting bracket. Lastly, some fans have rubber spacers between
the mounting bracket and the ceiling.
If your fan makes a noticable
humming noise, inspect it for the above mentioned types of vibration-isolating
material. With the exception of the rubber flywheel, if your fan is lacking any
of the above, they are easy to add and should solve the majority of humming
problems. You can always add additional material as rubber washers and spacers
are readily available.
VII. Fan makes an
electrical buzzing noise while running.
By far the most common cause
of an electrical noise from a fan is the use of an improper speed control. Most
fans made today, especially those with imported 16 pole motors (see
'quality/motor info' section) are not designed to be used with Solid State speed
controls. Solid State speed controls induce noise on the AC line (spikes in the
wave form) that are amplified by the motor windings. Use a speed control, such
as a capacitor type, that is recommended for your fan. Do NOT use a dimmer
switch EVER on a fan motor. See 'controls section' for more
details.
Some older fans, particularly those made in America, ARE
designed to be used with Solid State speed controls, and may even have one built
in. However over time the insulation on the motor windings of these fans can
break down, causing them to buzz. The only solution to this problem is to take
apart the motor and varnish the windings (not an easy task for most) or replace
the control with a quieter type (if the Solid State control is built into the
fan, again, not an easy task for most).
VIII. Fan
moves very little air.
First, check and see if any of the other
problems listed above apply. Running too slow? Off balance? Check and make sure
the fan isn't operating in reverse (for most fans, clockwise, see 'reversing
section'). Another, less likely, option is that the blades became bent or warped
without actually putting the fan out of balance. If they became pitched too
steeply that would also slow the fan, see above. But if the blades became warped
or bent to a shallower pitch, that would not decrease the motor speed but would
decrease the airflow. Observe the fan from the side to see if the blades are
still pitched noticably. If not, reference the balancing section for bending them back
into place.
Lastly, you might just have a cheap fan that doesnt move a
lot of air. Peruse this site, and buy a new one!
Copyright © 2005 Dan
Neuman
For more questions related to ceiling fans, please see our general ceiling fan FAQ page.
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